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Agitated Nutsche Filter

Agitated Nutsche Filter Manufacturers in UAE

Agitated Nutsche Filter Manufacturers in UAE | Primesol & Ergo System

Agitated Nutsche Filter Manufacturers, Suppliers & Exporters in UAE | Primesol & Ergo System

Primesol & Ergo System is trusted Agitated Nutsche Filter manufacturers in UAE, suppliers and exporters of in UAE. ANF/ Agitated Nutsche Filter, product of our company, is uniquely designed to combine filtration, washing, drying and solid removal processes in a single closed vessel. The advanced equipment ensures the industries to operate the business in efficient manner, to reduce the use of manual labor and to maintain the purity of the product throughout the processing. These filters have been manufactured to the highest quality material and standard with superior grade stainless steel, allowing for the safe processing of hazardous, toxic and sensitive materials as well as protecting both the operator and the environment.

About Agitated Nutsche Filter

An Agitated Nutsche Filter is a solid-liquid separation industrial filter which was used in completely closed system. Agitated Pressure Nutsche Filter Dryer, SS Agitated Nutsche Filter, works under vacuum or pressure range to provide safe and efficient filtration process. The equipment also features an agitator mechanism to assist with washing cake, mixing, drying and ensure smooth solid discharge.

Agitated Nutsche Filter Suppliers & Exporters in UAE.

This is one of the reasons ANF is a valuable asset to own particularly where hazardous, volatile or extremely expensive items are handled. ANFD is a pioneer in providing cutting-edge filtration products, values the worthwhile agitated nutsche filter suppliers in UAE towards enhanced productivity and safety becoming attainable. As a leading supplier of Agitated Nutsche Filter in UAE, it eliminates solids, and the human touch to an absolute minimum, while also eliminating any contamination.

Types of Agitated Nutsche Filter

Being as major Agitated Nutsche Filter Manufacturers in UAE, We provide different types as per requirement which is given below.

  • Stainless Steel Agitated Nutsche Filter: A Stainless Steel Agitated Nutsche Filter employs an agitated stainless-steel tank and a filter to recirculate solids and liquids in order to stratify solids from liquids. Discharge and washing of cake is efficiently achieved using the agitated.
  • Glass Lined Agitated Nutsche Filter: Has an agitator in a steel tank of glass-lined lining, with greater inertness and resistance towards aggressive media. Appropriate for application in the application of pharmaceuticals and fine chemicals requiring high purity and no contamination.
  • Hastelloy Agitated Nutsche Filter: Being made of Hastelloy alloys, the stirred filter is designed for intense corrosive environments and high-temperature processes. High chemical and process resilience with efficient filtering and discharge are provided by the agitator.
  • Fluoropolymer Lined Agitated Nutsche Filter: With an agitated tank lined with a fluoropolymer (e.g., PTFE), whose chemical resistance is not as good to broad ranges of aggressive chemicals. The agitator assists in filtration and treatment of cake and is applied to highly corrosive or sensitive materials.
  • Jacketed Agitated Nutsche Filter Dryer: Single vessel which includes filtration, agitation, and drying operations along with a jacket outside for closely regulated temperature in agitated nutsche filter suppliers in UAE.

Technical Specification of Agitated Nutsche Filter

We have added below a technical sheet of agitated nutsche filters in UAE that provides more technical information such as:

1. Agitated Nutsche Filter

Feature Key Specifications
Primary Functions Filtration, Washing, Cake Compaction, Wet Cake Discharge
Vessel Design 0.1 to 25+ sq.m filter area (50-25,000+ L volume)
Material of Construction (MOC) SS 316L (cGMP standard), Hastelloy, Duplex SS, Fluoropolymer Lined
Design Pressure/Temp. Full Vacuum to 6-10 barg, -20°C to +250°C
Filter Media Sintered Metallic Discs/Plates, Multi-layered Mesh
Agitator System Hydraulic vertical/rotational movement (VFD controlled)
Cake Discharge Hydraulically actuated Side Discharge Valve
Sealing Arrangement Double Mechanical Seals with Barrier Fluid System
Surface Finish (Internal) Mirror Polish (Ra < 0.8 µm), Electropolish
Control System Fully Automated PLC with HMI, 21 CFR Part 11 Data Logging
Vapor Handling Integrated Dust Filter, Pressure/Vacuum relief
CIP Capability Integrated spray balls/nozzles
Design Compliance ASME, cGMP, FDA, EHEDG, CE, PESO (India)

2. Stainless Steel Agitated Nutsche Filter

Feature Key Specifications
Primary Functions Filtration, Washing, Cake Compaction, Wet Cake Discharge
Vessel Design 0.1 to 25+ sq.m filter area (50-25,000+ L), all SS construction
Material of Construction (MOC) SS 316L (cGMP standard), SS 304 (wetted parts)
Design Pressure/Temp. Full Vacuum to 6-10 barg, -20°C to +250°C
Filter Media Sintered Metallic (SS 316L) or Perforated Plate + Cloth
Agitator System Hydraulic vertical/rotational (VFD controlled), all SS
Cake Discharge Hydraulically actuated Side Discharge Valve (all SS)
Sealing Arrangement Double Mechanical Seals with Barrier Fluid System
Surface Finish (Internal) Mirror Polish (Ra < 0.8 µm), Electropolish
Control System Fully Automated PLC with HMI, 21 CFR Part 11 Data Logging
Vapor Handling Integrated SS Dust Filter, Pressure/Vacuum relief
CIP Capability Integrated SS spray balls/nozzles
Design Compliance ASME, cGMP, FDA, EHEDG, CE, PESO (India)

3. Glass Lined Agitated Nutsche Filter

Feature Key Specifications
Primary Function Chemical Reaction, Filtration, Washing (within a reactor)
Vessel Design 100 to 20,000+ liters, Carbon Steel substrate with Glass Lining, filter bottom
Material of MOC Carbon Steel (substrate), High-performance Borosilicate Glass Enamel
Design Pressure/Temp. Full Vacuum to 6 barg, -20°C to +200°C (thermal shock limited)
Filtration Mechanism Fixed GL or Hastelloy/PTFE-lined filter plate at bottom
Agitation System Glass-lined agitators (fixed vertical position)
Cake Washing Re-slurry or displacement washing
Discharge (Filtrate) Glass-lined bottom outlet valve
Discharge (Wet Cake) Manual via side manhole (limited automation)
Sealing Arrangement Double Mechanical Seals (agitator), PTFE-lined gaskets
Surface Finish (Internal) Smooth, high-gloss glass enamel

Hastelloy Agitated Nutsche Filter

Feature Key Specifications
Primary Functions Filtration, Washing, Cake Compaction, Wet Cake Discharge
Vessel Design 0.1 to 15+ sq.m filter area (50-10,000+ L), all Hastelloy construction
Material of MOC Hastelloy C-276 or C-22 (all wetted parts)
Design Pressure/Temp. Full Vacuum to 10 barg, -40°C to +250°C
Filter Media Sintered Hastelloy Filter Discs/Plates/Mesh
Agitator System Hydraulic vertical/rotational (VFD controlled), all Hastelloy
Heating/Cooling System Hastelloy Jacket (optional)
Cake Discharge Hydraulically actuated Side Discharge Valve (all Hastelloy)
Sealing Arrangement Double Mechanical Seals with Barrier Fluid (Hastelloy compatible)
Surface Finish (Internal) Mirror Polish, Electropolish (for Hastelloy)
Control System Fully Automated PLC with HMI, 21 CFR Part 11 Data Logging
Vapor Handling Integrated Hastelloy Dust Filter, Relief Valves

Fluoropolymer Lined Agitated Nutsche Filter

Vessel Design 0.1 to 10+ sq.m filter area (50-5,000+ L), Carbon Steel/SS substrate with Fluoropolymer lining
Material of Lining PTFE, PFA, ETFE, PVDF, HALAR (ECTFE)
Design Pressure/Temp. Full Vacuum to 6-10 barg, -20°C to +180°C (lining dependent)
Filter Media Support Perforated Plate (Lined) with Fluoropolymer mesh
Agitator System Hydraulic vertical/rotational (VFD), fully Fluoropolymer lined
Heating/Cooling System Jacket on substrate (optional)
Cake Discharge Hydraulically actuated Side Discharge Valve (Fluoropolymer lined)
Sealing Arrangement Double Mechanical Seals (Fluoropolymer compatible), PTFE gaskets
Surface Finish (Internal) Smooth, non-porous, anti-stick (Fluoropolymer lined)
Control System PLC with HMI, 21 CFR Part 11 Data Logging
Vapor Handling Integrated Dust Filter, Relief Valves (often lined)
CIP Capability Integrated lined spray balls/nozzles
Design Compliance ASME, cGMP, FDA (lining), CE, PED, PESO (India)

Jacketed Agitated Nutsche Filter Dryer

Feature Key Specifications
Primary Functions Filtration, Washing, Drying, Automated Discharge (all with temperature control)
Vessel Design 0.02 to 20+ sq.m filter area (5-20,000+ L), with external heating/cooling jacket
Material of Construction (MOC) SS 316L (cGMP standard), Hastelloy, Duplex SS, Fluoropolymer Lined
Design Pressure/Temp. Vessel: Full Vacuum to 10 barg; Jacket: 4-6 barg. Product/Jacket: -20°C to +250°C
Filter Media Sintered Metallic (SS/Hastelloy) or Perforated Plate + Cloth
Agitator System Hydraulic vertical/rotational (VFD), hollow for heating/cooling media
Heating System Jacket, Heated Agitator, Heated Filter Plate
Cake Discharge Hydraulically actuated Side Discharge Valve
Sealing Arrangement Double Mechanical Seals with Barrier Fluid System
Surface Finish (Internal) Mirror Polish (Ra < 0.8 µm), Electropolish
Control System Fully Automated PLC with HMI, 21 CFR Part 11 Data Logging
Vapor Handling System Integrated Dust Filter, Vapor Condenser, Vacuum Pump

Benefit of Agitated Nutsche Filter

As agitated nutsche filter suppliers in UAE, it is beneficial in different business as per needwhich is given below.

  • Multi-Purpose Functionality: Besides filtration, ANFs can also perform multiple operations in a single unit. These may comprise cake washing, re-slurring, drying, and even automatic discharge. Such multi-capacity facilitates operation to be efficient and minimizes material transfer among equipment.
  • Better Solid-Liquid Separation: ANFs are designed to operate at maximum separation efficiency with highly dry filter cake and filtrate free from liquid. Agitation system achieves improved uniformity of cake formation and effective washing with maximum purity and product recovery.
  • Minimum Product Contamination: Because agitated nutsche filter manufacturers in UAE are encapsulated and extremely automated, ANFs reduce product contamination from the ambient environment or human touch to a significant degree.
  • Improved Safety and Compliance: Handling hazardous or flammable chemicals is safer in the contained environment of an Agitated Pressure Nutsche Filter Dryer. We are manufactured under ATEX and cGMP guidelines, and thus have higher standards.
  • Closed System Operation: agitated nutsche filter exporters in UAE are a closed system, and in the process, decreases product loss by evaporation to a great extent and eliminates contact with hazardous chemicals.

Applications of Agitated Nutsche Filter

As agitated nutsche filter exporters in UAE, they are applicable in different sites which is given below.

  • Fine Chemicals Production: ANFs are responsible for the production of specialty chemicals, dyes, and pigments during the manufacturing of specialty chemicals. The ANFs ensure effective drying and washing, thus high yield and purity of the end product.
  • Agrochemicals: To the manufacture of pesticides, herbicides, and other agrochemicals, ANFs provide a secure and effective separation process of solid active ingredients. Our strong nature resists hard materials and keeps the environment safe from damage during filtration.
  • Food and Beverage Industry: While not as common for pharma/chem, agitated nutsche filter manufacturers in UAE also occur with specialty food enzymes, flavor, or food additives where cleanliness and purity take priority.
  • Production of Dyes and Pigments: Agitated nutsche filter suppliers in UAE find application in the filtration and washing of final ultimate final solid coloration or dyes off the slurry. We offer constant particle size distribution as well as purity.
  • Pharmaceutical Industry: ANFs are used on large scale to separate Active Pharmaceutical Ingredients (APIs) and intermediates where the purity and sterility of the product are extremely critical.

Why choose Agitated Nutsche Filter?

Use an SS Agitated Nutsche Filter to offer more safety, especially with harmful chemicals since it is in a sealed system.

Having multi-functions (washing, filtering, drying) in a single equipment leads to process efficiency and high purity of the product of Agitated Nutsche Filter Dryer.

Primesol & Ergo System is prominent agitated nutsche filter manufacturers in UAE, suppliers and exporters in UAE is a vacuum or pressure gradient batch filter which achieves solids and liquids separation through the use of a filter medium. ANFD is merely a bottom filter plate vessel and an agitator system. The agitator distributes the solid cake evenly, prevents cracking, washes, and re-slurries the solids. Agitated nutsche filter exporters in UAE expose minimum and recover maximum of the solid product with no residue remaining and provide a clear filtrate. Contact us for more details. Once filtration has been completed, the agitator could be lowered to scrape off and take away the dried solid cake from off the filter plate.