X
Pressure Nutsche Filter

Home // Pressure Nutsche Filter

Pressure Nutsche Filter Manufacturers in Pune

Pressure Nutsche Filter Manufacturers in Pune

Primesol & Ergo System is the leading pressure nutsche filter manufacturers in Pune and also recommended suppliers and exporters of pressure nutsche filter in Pune, for process industries with experience in the chemical industries, pharmaceuticals, and food processing. We have trained, committed, and enthusiastic engineers offering improved products and services to achieve maximum productivity and optimal resource utilization through cost-effective systems. We work really hard to deliver class-leading solutions for customers' improved performance with higher emphasis on equipment safety.

Top Pressure Nutsche Filter Suppliers & Exporters in Pune

Being as prominent pressure nutsche filter suppliers in Pune, visualize crystal clear filtrates and accurately dried solids within a closed, sanitary system this is the signature of this path-breaking filtration technology. From pharma APIs' severe requirements to fine chemicals' severe requirements and uniform processing in agrochemicals, these filters are an absolute necessity in product quality control and yield maximization. We solve difficult separations with sophistication while maintaining a fine balance between hazardous material handling and aseptic management.

What is Pressure Nutsche Filter?

Pressure Nutsche Filter is a closed pressure or vacuum filter system used for separation of solid particles from a liquid suspension. It is used for efficient washing and drying of recovered solid cake for using the same vessel. Contamination and safety are reduced by using a closed system.

Why Pressure Nutsche Filter?

  • Apply a Pressure Nutsche Filter since it is highly pure product with closed construction to avoid contamination.
  • It ensures higher operator safety with hazardous material containment and reduced exposure.
  • It also allows for good solid-liquid separation, washing the cake, and drying, resulting in increased yields and processing time reduction.

Type of Nutsche Filter:

Being as well-known pressure nutsche filter manufacturers in Pune, there is different types as per reliable nature which is given below.

  • Fluoropolymer Lined Nutsche Filter: Employing a steel framework clad with a fluoropolymer (such as PFA or PTFE) to offer maximum chemical resistance against aggressive and corrosive chemicals in pressure nutsche filter exporters in Pune.
  • Agitated Nutsche Filter Dryer: PNF Pressure Nutsche Filter Dryer in one assembly with an agitator which will smooth the cake, re-slurry, or discharge solids. A pressure nutsche filter suppliers in Pune, it reduces product handling and reduces cycle time for chemical and drug manufacture.
  • Hastelloy Nutsche Filter: Constructed of Hastelloy alloys, the filters are usable under corrosive conditions and at high temperatures. Hastelloy is highly resistant to aggressive chemicals and as such, long-lasting and reliable.
  • Stainless Steel Pressure Nutsche Filter: This filter employs a stainless-steel pressurized tank to shape solids and liquids become isolated from each other by a filter medium through a perforation disk.
  • Glass Lined Nutsche Filter: Built up in a glass-lined steel vessel, which gives high corrosion resistance under highly acidic or alkaline environments. Best suited to the pharma and fine chemical industries where inertness and purity are essential.

Technical Specification of Pressure Nutsche Filters:

We have added below a technical sheet of pressure nutsche filters in Pune that provides more technical information such as:

1. Pressure Nutsche Filter:
Feature Key Specifications
Operating Principle Filtration under positive pressure/vacuum
Integrated Functions Filtration, Washing, Drying, Cake Discharge
Vessel Design 0.1 to 15+ sq.m filtration area (vertical/horizontal)
Material of Construction SS 316L (common), Hastelloy, Duplex SS
Design Pressure/Temp. 3-10 barg (full vacuum), -20°C to +250°C
Filter Media Sintered Metallic, Perforated Plate + Cloth
Agitator System Height-adjustable, rotatable blades (hydraulic)
Cake Discharge Side discharge valve (flush bottom type)
Sealing Arrangement Double Mechanical Seals with barrier fluid
Surface Finish (Internal) Mirror Polish (Ra < 0.8 µm), Electropolish
Control System PLC with HMI (Touchscreen), Safety Interlocks, 21 CFR Part 11 data logging

2. Stainless Steel Pressure Nutsche Filter:
Feature Key Specifications
Operating Principle Filtration under positive pressure/vacuum, integrated wash/dry
Vessel Design 0.1 to 15+ sq.m filtration area, all SS
Material of Construction SS 316L (common), Duplex SS (wetted parts)
Design Pressure/Temp. 3-10 barg (full vacuum), -20°C to +250°C
Filter Media Support Sintered Metallic or Perforated Plate + Mesh (all SS)
Agitator System Height-adjustable, rotatable SS blades (hydraulic)
Cake Discharge Side discharge valve (flush bottom type), all SS
Sealing Arrangement Double Mechanical Seals with barrier fluid
Surface Finish (Internal) Mirror Polish (Ra < 0.8 µm), Electropolish
Control System PLC with HMI (Touchscreen), 21 CFR Part 11 data logging

3. Glass Lined Nutsche Filter:
Feature Key Specifications
Primary Function Reaction, Crystallization, Filtration, Washing, Drying
Vessel Design 100 to 20,000+ liters, Carbon Steel substrate with Glass Lining
Material of Construction Carbon Steel (substrate), High-performance Borosilicate Glass Enamel
Design Pressure/Temp. Full Vacuum to 6 barg, -20°C to +200°C (thermal shock limit)
Filtration Mechanism Bottom-mounted filter plate/cloth within reactor
Agitation System Glass-lined agitators (e.g., Anchor, Impeller)
Discharge System Filtrate: GL bottom valve; Cake: Manual via port
Sealing Arrangement Double Mechanical Seals (agitator), PTFE-lined gaskets
Surface Finish (Internal) Smooth, high-gloss glass enamel (spark tested)
Optional Features Heating/Cooling Jacket, Vacuum System (GL/Hastelloy), Explosion-Proof (PESO compliant)
Design Compliance ASME, cGMP, FDA, CE, PESO (India)

4. Fluoropolymer Lined Nutsche Filter:
Feature Key Specifications
Operating Principle Filtration under pressure/vacuum, integrated wash/dry
Vessel Design Carbon Steel/SS substrate with Fluoropolymer lining
Material of Lining PTFE, PFA, ETFE, PVDF, HALAR (ECTFE)
Design Pressure/Temp. Full Vacuum to 6-10 barg, -20°C to +180°C
Filter Media Support Perforated Plate (Lined) with Fluoropolymer mesh
Agitator System Height-adjustable, rotatable agitator (Fluoropolymer lined)
Cake Discharge Side discharge valve (Fluoropolymer lined)
Sealing Arrangement Double Mechanical Seals (Fluoropolymer compatible), PTFE gaskets
Surface Finish (Internal) Smooth, non-porous, anti-stick (lined)
Control System PLC with HMI, Safety Interlocks, Data Logging
Design Compliance ASME, cGMP, FDA (lining), CE, PED, PESO (India)

5. Agitated Nutsche Filter Dryer:
Feature Key Specifications
Primary Functions Filtration, Washing, Drying, Automated Discharge (all in one unit)
Vessel Design 0.02 to 20+ sq.m filter area (5-20,000+ L volume)
Material of Construction (MOC) SS 316L (cGMP standard), Hastelloy, Duplex SS, Fluoropolymer Lined
Design Pressure/Temp. Full Vacuum to 6-10 barg, -20°C to +250°C
Filter Media Sintered Metallic Discs/Plates, Multi-layered Mesh
Agitator System Hydraulic vertical/rotational movement (VFD controlled), heated blades
Heating System Jacket, Heated Agitator, Heated Filter Plate
Cake Discharge Hydraulically actuated Side Discharge Valve (Automated)
Sealing Arrangement Double Mechanical Seals with Barrier Fluid System
Surface Finish (Internal) Mirror Polish (Ra < 0.8 µm), Electropolish
Control System Fully Automated PLC with HMI, 21 CFR Part 11 Data Logging
Vapor Handling Integrated Dust Filter, Condenser, Vacuum Pump
CIP/SIP Capability Integrated spray balls/nozzles
Design Compliance ASME, cGMP, FDA, EHEDG, CE, PESO (India)

6. Hastelloy Nutsche Filter:
Feature Key Specifications
Primary Functions Filtration, Washing, Drying, Automated Discharge (all in one unit)
Vessel Design 0.02 to 20+ sq.m filter area (5-20,000+ L volume)
Material of Construction (MOC) SS 316L (cGMP standard), Hastelloy, Duplex SS, Fluoropolymer Lined
Design Pressure/Temp. Full Vacuum to 6-10 barg, -20°C to +250°C
Filter Media Sintered Metallic Discs/Plates, Multi-layered Mesh
Agitator System Hydraulic vertical/rotational movement (VFD controlled), heated blades
Heating System Jacket, Heated Agitator, Heated Filter Plate
Cake Discharge Hydraulically actuated Side Discharge Valve (Automated)
Sealing Arrangement Double Mechanical Seals with Barrier Fluid System
Surface Finish (Internal) Mirror Polish (Ra < 0.8 µm), Electropolish
Control System Fully Automated PLC with HMI, 21 CFR Part 11 Data Logging
Vapor Handling Integrated Dust Filter, Condenser, Vacuum Pump
CIP/SIP Capability Integrated spray balls/nozzles
Design Compliance ASME, cGMP, FDA, EHEDG, CE, PESO (India)

Benefits of Pressure Nutsche Filter:

Serve as well-known pressure nutsche filter suppliers in Pune, different benefits are served as per requirements which is given below.

  • Successful Solid-Liquid Separation and Cake Drying: Pressure filtration allows for higher rates of separation than gravity filtration, offering more throughput. In addition, pressure or vacuum washing and drying cakes is made possible, which results in more uniform dried solids and reduced processing time.
  • Lower Environmental Impact: The in-container treatment eliminates the volatility of the organic compounds and the spill potential, thus leaving the environment cleaner and safer. Effective solid-liquid separation also minimizes the amount of waste to dispose of, thus making sustainability simple.
  • Versatility and Scalability: pressure nutsche filter manufacturers in Pune are effective in treating heterogeneous slurries and mixed nature filter cakes. Pressure Nutsche Filters of different size and type, thereby our application in laboratory R&D scale or production scale.
  • Improved Product Quality and Purity: Sealed Pressure Nutsche Filter reduces product loss because of contamination with airborne impurities, and the isolated solids and the filtrate contain high purity levels.
  • Operator Safety and Containment Improved: Because it is a closed system, such filters restrict the operator exposure to the dangerous material and solvents that may be present. Such natural confinement minimizes exposure of personnel to toxic vapors, and direct contact of process streams, thus guaranteeing highly high workplace security.
Applications of Pressure Nutsche Filter:

As pressure nutsche filter exporters in Pune, it is applicable in different industries as per requirement which is given below.

  • Manufacturing of Chemicals: In the manufacture of chemicals such as dyes, pigments, and special chemicals with low volume and high value, PNFs offer clean-cut solid-liquid separation and effective recovery of valuable solid products of pressure nutsche filter manufacturers in Pune.
  • Production of Agrochemicals: PNFs are a contained and efficient method of precipitating solid powders of herbicide or pesticides from liquid media. We minimize operators' exposure to toxic substances and ensure quality and consistency in end food products.
  • Food and Beverage Processing: pressure nutsche filter suppliers in Pune are applied in the washing of a fluid such as fruit juices, precipitation removal, or in process stream recovery of recoverable solids. Sanitary in design, usually a stainless-steel construction.
  • Recovery of Catalyst in Chemical Reactions: Homogeneous or heterogeneous catalysts employed in chemical reactions can be recovered and separated effectively using PNFs. This makes it possible for recovery of the catalyst to be realized, thus avoiding production cost and waste.
  • Pharmaceutical Active Pharmaceutical Ingredient (API) Production: PNFs are conventionally employed in the purification and separation of API crystal’s post-reaction and crystallization. PNFs are a sterile closed system and will never contaminate.s

As Primesol & Ergo System is the outstanding pressure nutsche filter manufacturers in Pune and well-known suppliers and exporters of pressure nutsche filter in Pune. It is similar to a closed tank with filter medium at the bottom of the tank. The slurry (liquid-solid mixture) is filled into the filter, and pressure expels the liquid from the filter, leaving the solid as a cake. The cake can be washed and dried in the same equipment. pressure nutsche filter exporters in Pune Closed design is especially suited for use with hazardous or fragile material, excluding contamination and aseptic protection of the personnel. It carries out good separation, tolerable drying of the cake, and allows recovery of valuable solids without compromising safety and environment.

FAQ:

A sealed vessel used for separating solids from liquids using pressure, often integrating washing and drying.

Slurry is fed in, pressure forces liquid through a filter, leaving a solid cake. The cake can then be washed and dried.

High-purity separations, especially for pharmaceuticals (APIs), fine chemicals, and hazardous materials.

Our Products