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Agitated Nutsche Filter Manufacturers in India

Agitated Nutsche Filter Manufacturers in India

Primesol & Ergo System is the well-known agitated nutsche filter manufacturers in India and also prominent suppliers and exporters of agitated nutsche filter in India is engaged with the process industry on a long-term basis with deep industry knowledge in food processing, pharma, and chemicals. Innovation, however, assists our skilled engineers to deliver better products and services. Solutions are designed in a manner to allow industries to acquire better resources and productivity with better cost-effective processes. We strive for global customer satisfaction with a commitment to simple values of responsibility and quality, making industry and society a positive contribution.

Agitated Nutsche Filter Suppliers and Exporters in India

Being as leading agitated nutsche filter suppliers in India, and discharges solids and reduces human contact to zero to a bare minimum, as well as contamination. This aspect makes ANF a valuable asset to own, especially when handling hazardous, volatile, or very costly goods. It is a pioneer in providing cutting-edge filtration products, values the worthwhile agitated nutsche filter exporters in India towards enhanced productivity and safety becoming attainable. The ANF is live testimony to engineering excellence, providing the promise of separation performance, enhanced product quality, and significant cost savings in operation in the integration of multiple process steps.

What is an Agitated Nutsche Filter?

An Agitated Nutsche Filter is a general filter vessel for solids-liquids separation in a contained, closed system. It is equipped with an agitation system to assist in the uniform build-up of the cake, washing, and solids discharging in a efficient way.

Why not Agitated Nutsche Filter?

  • Use an SS Agitated Nutsche Filter to offer more safety, especially with harmful chemicals since it is in a sealed system.
  • Having multi-functions (washing, filtering, drying) in a single equipment leads to process efficiency and high purity of the product of Agitated Nutsche Filter Dryer.

Types of Agitated Nutsche Filter:

Being as major agitated nutsche filter manufacturers in India, different types are there as per requirement which is given below.

  • Stainless Steel Agitated Nutsche Filter: A Stainless Steel Agitated Nutsche Filter employs an agitated stainless-steel tank and a filter to recirculate solids and liquids in order to stratify solids from liquids. Discharge and washing of cake is efficiently achieved using the agitated.
  • Glass Lined Agitated Nutsche Filter: Has an agitator in a steel tank of glass-lined lining, with greater inertness and resistance towards aggressive media. Appropriate for application in the application of pharmaceuticals and fine chemicals requiring high purity and no contamination.
  • Hastelloy Agitated Nutsche Filter: Being made of Hastelloy alloys, the stirred filter is designed for intense corrosive environments and high-temperature processes. High chemical and process resilience with efficient filtering and discharge are provided by the agitator.
  • Fluoropolymer Lined Agitated Nutsche Filter: With an agitated tank lined with a fluoropolymer (e.g., PTFE), whose chemical resistance is not as good to broad ranges of aggressive chemicals. The agitator assists in filtration and treatment of cake and is applied to highly corrosive or sensitive materials.
  • Jacketed Agitated Nutsche Filter Dryer: Single vessel which includes filtration, agitation, and drying operations along with a jacket outside for closely regulated temperature in agitated nutsche filter suppliers in India.

Technical Specification of Agitated Nutsche Filter:

We have added below a technical sheet of agitated nutsche filters in India that provides more technical information such as:

Feature Key Specifications
Primary Functions Filtration, Washing, Cake Compaction, Wet Cake Discharge
Vessel Design 0.1 to 25+ sq.m filter area (50-25,000+ L volume)
Material of Construction (MOC) SS 316L (cGMP standard), Hastelloy, Duplex SS, Fluoropolymer Lined
Design Pressure/Temp. Full Vacuum to 6-10 barg, -20°C to +250°C
Filter Media Sintered Metallic Discs/Plates, Multi-layered Mesh
Agitator System Hydraulic vertical/rotational movement (VFD controlled)
Cake Discharge Hydraulically actuated Side Discharge Valve
Sealing Arrangement Double Mechanical Seals with Barrier Fluid System
Surface Finish (Internal) Mirror Polish (Ra < 0.8 µm), Electropolish
Control System Fully Automated PLC with HMI, 21 CFR Part 11 Data Logging
Vapor Handling Integrated Dust Filter, Pressure/Vacuum relief
CIP Capability Integrated spray balls/nozzles
Design Compliance ASME, cGMP, FDA, EHEDG, CE, PESO (India)

Stainless Steel Agitated Nutsche Filter:
Feature Key Specifications
Primary Functions Filtration, Washing, Cake Compaction, Wet Cake Discharge
Vessel Design 0.1 to 25+ sq.m filter area (50-25,000+ L), all SS construction
Material of Construction (MOC) SS 316L (cGMP standard), SS 304 (wetted parts)
Design Pressure/Temp. Full Vacuum to 6-10 barg, -20°C to +250°C
Filter Media Sintered Metallic (SS 316L) or Perforated Plate + Cloth
Agitator System Hydraulic vertical/rotational (VFD controlled), all SS
Cake Discharge Hydraulically actuated Side Discharge Valve (all SS)
Sealing Arrangement Double Mechanical Seals with Barrier Fluid System
Surface Finish (Internal) Mirror Polish (Ra < 0.8 µm), Electropolish
Control System Fully Automated PLC with HMI, 21 CFR Part 11 Data Logging
Vapor Handling Integrated SS Dust Filter, Pressure/Vacuum relief
CIP Capability Integrated SS spray balls/nozzles
Design Compliance ASME, cGMP, FDA, EHEDG, CE, PESO (India)

Glass Lined Agitated Nutsche Filter:
Feature Key Specifications
Primary Function Chemical Reaction, Filtration, Washing (within a reactor)
Vessel Design 100 to 20,000+ liters, Carbon Steel substrate with Glass Lining, filter bottom
Material of MOC Carbon Steel (substrate), High-performance Borosilicate Glass Enamel
Design Pressure/Temp. Full Vacuum to 6 barg, -20°C to +200°C (thermal shock limited)
Filtration Mechanism Fixed GL or Hastelloy/PTFE-lined filter plate at bottom
Agitation System Glass-lined agitators (fixed vertical position)
Cake Washing Re-slurry or displacement washing
Discharge (Filtrate) Glass-lined bottom outlet valve
Discharge (Wet Cake) Manual via side manhole (limited automation)
Sealing Arrangement Double Mechanical Seals (agitator), PTFE-lined gaskets
Surface Finish (Internal) Smooth, high-gloss glass enamel

Hastelloy Agitated Nutsche Filter:
Feature Key Specifications
Primary Functions Filtration, Washing, Cake Compaction, Wet Cake Discharge
Vessel Design 0.1 to 15+ sq.m filter area (50-10,000+ L), all Hastelloy construction
Material of MOC Hastelloy C-276 or C-22 (all wetted parts)
Design Pressure/Temp. Full Vacuum to 10 barg, -40°C to +250°C
Filter Media Sintered Hastelloy Filter Discs/Plates/Mesh
Agitator System Hydraulic vertical/rotational (VFD controlled), all Hastelloy
Heating/Cooling System Hastelloy Jacket (optional)
Cake Discharge Hydraulically actuated Side Discharge Valve (all Hastelloy)
Sealing Arrangement Double Mechanical Seals with Barrier Fluid (Hastelloy compatible)
Surface Finish (Internal) Mirror Polish, Electropolish (for Hastelloy)
Control System Fully Automated PLC with HMI, 21 CFR Part 11 Data Logging
Vapor Handling Integrated Hastelloy Dust Filter, Relief Valves

5. Fluoropolymer Lined Agitated Nutsche Filter:
Vessel Design 0.1 to 10+ sq.m filter area (50-5,000+ L), Carbon Steel/SS substrate with Fluoropolymer lining
Material of Lining PTFE, PFA, ETFE, PVDF, HALAR (ECTFE)
Design Pressure/Temp. Full Vacuum to 6-10 barg, -20°C to +180°C (lining dependent)
Filter Media Support Perforated Plate (Lined) with Fluoropolymer mesh
Agitator System Hydraulic vertical/rotational (VFD), fully Fluoropolymer lined
Heating/Cooling System Jacket on substrate (optional)
Cake Discharge Hydraulically actuated Side Discharge Valve (Fluoropolymer lined)
Sealing Arrangement Double Mechanical Seals (Fluoropolymer compatible), PTFE gaskets
Surface Finish (Internal) Smooth, non-porous, anti-stick (Fluoropolymer lined)
Control System PLC with HMI, 21 CFR Part 11 Data Logging
Vapor Handling Integrated Dust Filter, Relief Valves (often lined)
CIP Capability Integrated lined spray balls/nozzles
Design Compliance ASME, cGMP, FDA (lining), CE, PED, PESO (India)

6. Jacketed Agitated Nutsche Filter Dryer:
Feature Key Specifications
Primary Functions Filtration, Washing, Drying, Automated Discharge (all with temperature control)
Vessel Design 0.02 to 20+ sq.m filter area (5-20,000+ L), with external heating/cooling jacket
Material of Construction (MOC) SS 316L (cGMP standard), Hastelloy, Duplex SS, Fluoropolymer Lined
Design Pressure/Temp. Vessel: Full Vacuum to 10 barg; Jacket: 4-6 barg. Product/Jacket: -20°C to +250°C
Filter Media Sintered Metallic (SS/Hastelloy) or Perforated Plate + Cloth
Agitator System Hydraulic vertical/rotational (VFD), hollow for heating/cooling media
Heating System Jacket, Heated Agitator, Heated Filter Plate
Cake Discharge Hydraulically actuated Side Discharge Valve
Sealing Arrangement Double Mechanical Seals with Barrier Fluid System
Surface Finish (Internal) Mirror Polish (Ra < 0.8 µm), Electropolish
Control System Fully Automated PLC with HMI, 21 CFR Part 11 Data Logging
Vapor Handling System Integrated Dust Filter, Vapor Condenser, Vacuum Pump

Benefit of Agitated Nutsche Filter:

As major agitated nutsche filter suppliers in India, it is beneficial in different business as per needwhich is given below.

  • Closed System Operation: agitated nutsche filter exporters in India are a closed system, and in the process, decreases product loss by evaporation to a great extent and eliminates contact with hazardous chemicals.
  • Multi-Purpose Functionality: Besides filtration, ANFs can also perform multiple operations in a single unit. These may comprise cake washing, re-slurring, drying, and even automatic discharge. Such multi-capacity facilitates operation to be efficient and minimizes material transfer among equipment.
  • Better Solid-Liquid Separation: ANFs are designed to operate at maximum separation efficiency with highly dry filter cake and filtrate free from liquid. Agitation system achieves improved uniformity of cake formation and effective washing with maximum purity and product recovery.
  • Minimum Product Contamination: Because agitated nutsche filter manufacturers in India are encapsulated and extremely automated, ANFs reduce product contamination from the ambient environment or human touch to a significant degree.
  • Improved Safety and Compliance: Handling hazardous or flammable chemicals is safer in the contained environment of an Agitated Pressure Nutsche Filter Dryer. We are manufactured under ATEX and cGMP guidelines, and thus have higher standards.
Applications of Agitated Nutsche Filter:

As agitated nutsche filter exporters in India, they are applicable in different sites which is given below.

  • Pharmaceutical Industry: ANFs are used on large scale to separate Active Pharmaceutical Ingredients (APIs) and intermediates where the purity and sterility of the product are extremely critical.
  • Fine Chemicals Production: ANFs are responsible for the production of specialty chemicals, dyes, and pigments during the manufacturing of specialty chemicals. The ANFs ensure effective drying and washing, thus high yield and purity of the end product.
  • Agrochemicals: To the manufacture of pesticides, herbicides, and other agrochemicals, ANFs provide a secure and effective separation process of solid active ingredients. Our strong nature resists hard materials and keeps the environment safe from damage during filtration.
  • Food and Beverage Industry: While not as common for pharma/chem, agitated nutsche filter manufacturers in India also occur with specialty food enzymes, flavor, or food additives where cleanliness and purity take priority.
  • Production of Dyes and Pigments: Agitated nutsche filter suppliers in India find application in the filtration and washing of final ultimate final solid coloration or dyes off the slurry. We offer constant particle size distribution as well as purity.

As Primesol & Ergo System is the prominent agitated nutsche filter manufacturers in India and well- established suppliers and exporters of agitated nutsche filter in India is a vacuum or pressure gradient batch filter which achieves solids and liquids separation through the use of a filter medium. ANFD is merely a bottom filter plate vessel and an agitator system. The agitator distributes the solid cake evenly, prevents cracking, washes, and re-slurries the solids. Once filtration has been completed, the agitator could be lowered to scrape off and take away the dried solid cake from off the filter plate. Agitated nutsche filter exporters in India expose minimum and recover maximum of the solid product with no residue remaining and provide a clear filtrate. Contact us for more details.

FAQ:

A closed, multi-functional vessel for filtration, washing, and often drying of solids.

Slurry in → Filter → Wash → Dry → Discharge, all in one unit, with an agitator assisting each step.

One unit for multiple steps (filtration, wash, dry), reduced contamination, improved safety, high purity, efficient solvent recovery, and versatility for various materials.

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